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Gallery: A factory tour of Abbey Bike Tools

Gallery: A factory tour of Abbey Bike Tools

The place of manufacture for those green tools of envy.

Drool.

I could feel my heartbeat increasing. It may have been an ordinary and unmarked building in a cliche industrial business area, but what lay inside were the machines and hands that made a few of my most well-loved products, some that have seen over a decade of consistent use. 

Abbey Bike Tools came from humble beginnings, with former industrial and aircraft welder turned race mechanic Jason Quade getting a request from fellow race mechanic Jeff Crombie (recently with Ineos, now with EF) to make a cassette tool that would fit over the nut of a quick release skewer without removal. Quade quickly realised there was something to the idea and produced a batch of them. And it didn’t take long before those early Crombie cassette tools were found in the toolboxes of most professional race mechanics. 

Fast forward to today, and Abbey Bike Tools is commonly regarded as a benchmark product within the limited range of tools they offer. With cleverly simple designs manufactured to a higher standard, the tools carry an heirloom-like quality. Also somewhat rare is that as much as 85% of what Abbey Bike Tools produces is done under their roof in Bend, Oregon, with the few other processes contracted out to nearby specialists. 

Perhaps what stood out most is how much Abbey produces with a small team of five (actually four if counting those in the building) and with no duplication of machines. Indeed, this is one efficient operation. Enjoy the tour! 

Abbey Bike Tools recently moved into far larger premises with room still to grow. The nondescript building with a green roof (it coincidentally came that way) sits in an industrial area of Bend, Oregon.
A simple sticker on the door confirms you've arrived at the right place, though Abbey's facility isn't intended to be a consumer storefront.
Shop dog and very good boy Remington (aka Remi) isn't in the staff headcount, though probably should be.
Meet Jason Quade. Founder, head of the welding division, dog walker, and shop tour guide.
Raw materials come in one door, and finished goods go out another at the opposite end of the building. Here are some lengths of aluminium billet that will soon be machined into Abbey's first truing stands.
More raw material and some hungry saws to trim the pieces to length.
This photo shows much (but not all) of the floor space devoted to making stuff. Not shown are the offices, finished goods, storage, and packing areas.

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